In the case of the FRIGATE chair of the Plydesign FLEET product family, the versatile nature of plywood has been demonstrated in the design of the prototype. The use of a conventional plywood template made experimentation more economical and free, as its production was more cost-effective than if we had used an aluminum template from the beginning. Based on the final shape of the plywood template, it was possible to safely make the aluminum template, which has the advantage of being suitable for mass production and the low scrap ratio formed during production.

Case study

1. Sample production / Qualification testing / Zero series production

Product design is followed by the creation of a prototype, followed by qualification testing after the success of zero series production. During the stations, we recognize and sift through the problems that arise – at this stage it becomes clear how economically viable the product is, depending on the labor-intensive nature of the product, and low-pace production shows the efficiency factors that need to be chang

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2. Series launch, semi-finished and finished products in stock

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